Microporous Board MIP-1050
| Appearance: | Grey board-like material (core) |
|---|---|
| Composition: | SiO2, ZrO2, and others |
| Dimensions: | 1000*600mm, customizable within a range of 2800*780mm (depending on surface area and thickness) |
| Thickness: | 5-50mm |
| Dimensional Tolerance: | Length and width: ±3mm; Thickness: ±1mm |
| Special Shapes: | Custom cutting, drilling, and shaping can be provided according to customer requirements. |
Brief of MIP-1050 Microporous Board
MIP-1050 Microporous Board is a high-performance insulation solution, engineered from nano SiO2 and ZrSiO to provide exceptional thermal insulation in environments reaching up to 1050°C. Its advanced nanoporous structure minimizes heat transfer through conduction, convection, and radiation, making it highly effective for high-temperature applications. This white board offers superior thermal efficiency and durability, ideal for industries such as metallurgy, glass, ceramics, and petrochemicals that require reliable insulation in extreme conditions.
MIP-1050 not only enhances operational efficiency but also contributes to energy savings by maintaining stable thermal properties over extended periods.
- Technical Parameters
| Grade | Unit | MIP-950 | MIP-950 HY | MIP-800 | MIP-580 | MIP-1050 | MIP-1150 | |
| Color | Grey | Grey | Grey | Grey | White | White | ||
| Classification Temperature | ℃ | 950 | 950 | 800 | 800 | 1100 | 1200 | |
| Main Composition | SiO2 SiC | SiO2 SiC | SiO2 SiC | SiO2 SiC | SiO2 ZrSiO4 | Al2O3 | ||
| Typical Density | kg/cm3 | 280 | 280 | 280 | 580 | 280 | 450 | |
| Compression Strength (10% deformation) | MPa | ≥0.3 | ≥0.2 | ≥0.3 | ≥0.5 | ≥0.3 | ≥0.3 | |
| Shrinkage, full soak @ (°C*12h) | % | ≤2 (950) | ≤2 (950) | ≤2 (800) | ≤2 (800) | ≤2 (1000) | ≤2 (1100) | |
| Shrinkage, one side @ (°C*12h) | % | ≤0.5 (950) | ≤0.5 (950) | ≤0.5 (800) | ≤0.5 (800) | ≤0.5 (1000) | ≤0.5 (1100) | |
| Thermal Conductivity | 200℃ | W/m.K | 0.020 | 0.020 | 0.020 | 0.020 | 0.020 | |
| 400℃ | 0.024 | 0.024 | 0.024 | 0.045 | 0.026 | 0.020 | ||
| 600℃ | 0.028 | 0.028 | 0.028 | 0.058 | 0.030 | 0.035 | ||
| 800℃ | 0.031 | 0.031 | 0.031 | 0.075 | 0.042 | 0.045 | ||
| Standard Sizes | L* W: | mm | 1000*600; 600*500 | 1000*600; 600*500 | 1000*600; 600*500 | 1000*600; 600*500 | 1000*600; 600*500 | 1000*600; 600*500 |
| Thickness: | mm | 5-50mm | 5-50mm | 5-50mm | 5-50mm | 5-50mm | 5-50mm | |
| Dimension Tolerance | Length and width direction: ±3mm; Thickness direction: ±1mm | |||||||
| Covering | The available options include bare board, POF film-covered, aluminum foil cloth-covered aluminum foil-covered, fiberglass cloth-covered, and non-woven fabric-covered. | |||||||
| Remarks | • Customization of microporous boards & panels are available for dimensions up to 2800*780 mm and thicknesses from 1mm to 60 mm. • Density and technical specifications vary based on size and thickness. • Exposure to water and other liquids can permanently damage the microporous structure of the material, leading to a significant loss in its insulation capabilities. This vulnerability is a critical technical limitation to be considered in its application and handling. | |||||||
Key Features of Microporous Board
- High-Temperature Performance: Ensures stable thermal insulation up to 1000°C with a low-density composition ideal for demanding environments.
- Safety and Environmental Protection: Non-combustible and free of harmful fibers, protecting both users and the environment.
- Energy Efficient: Improves temperature consistency and reduces energy waste, optimizing operational efficiency.
- Space-Saving Design: Thin and effective insulation enhances the capacity and overall use of available space.
- Long-Term Durability: Provides excellent machinability and reduces surface temperatures, protecting against hot spots and extending operational life.
Application of Microporous Board
Microporous board is a high-performance thermal material created by dry pressing nanophase silica dioxide with select additives through a specialized process.
- Metallurgy: Forging furnaces; reheating furnaces; soaking pit covers; heat barriers.
- Oil and Gas: Crackers; distillation units; reformers.
- Ceramics: Kilns (roller, tunnel, shuttle); kiln cars.
- Aluminum: Pyrolysis cells; holding/melting furnaces; launders; metal transfer systems.
- Glass: Melting furnaces; regenerators; refiners; forehearth, heat treatment systems for glass.
- Steel: Ladles; tundishes; heat treatment furnaces.
- Cement: Decomposition furnaces; material ducts; cyclone tubes.
- Technology and Equipment: Temperature recorders, thermoelectric batteries; elevators.
- Home Appliances: Storage heating electric heaters; electric ceramic stoves.
- Secondary Battery: Insulation for battery cells & packs.
What makes microporous board thermal conductivity lower than still air?
Microporous boards are designed with a nanoporous structure and work in synergy with various additives to inhibit heat transfer by conduction, convection, and radiation. Their performance surpasses conventional materials like mineral wool, insulating bricks, and aerogel felts. In many temperature ranges, microporous insulation’s thermal conductivity is even lower than static air, making it highly effective.
Features and Benefits:
- Nanoscopic Particles: Reduces conduction by decreasing surface contact.
- Nanoporous Structure: Traps gases to stop convection inside the material.
- Anti-Infrared Technology: Blocks infrared radiation, reducing heat transfer in high-temperature environments.
These advantages position microporous insulation as the superior choice for industries requiring efficient thermal insulation.
Variety of Surface Covering Options
Based on factors such as product type, operating temperatures, handling demands, and environmental conditions, microporous boards are offered with several standard covering materials. These include:
– Aluminum Foil Coating
– Aluminum Foil Fabric Coating
– Polyolefin (POF) Film Coating
– Non-woven Fabric Coating
– Fiberglass Fabric Coating
Each covering is selected to meet specific application requirements, ensuring excellent performance and durability across various industrial and operational environments.
Related Products
Firebird offers a range of products including rigid boards & panel, flex felts & blanket, custom shapes, and granules, each differing in fabrication method to cater to diverse working environments and specific application needs.
Why Choose Firebird?
At Firebird, we focus on one thing: delivering reliable refractory materials to our customers. To learn more about our refractory products, please visit our main website.
We have built a network of trusted manufacturers, and we use our experience to ensure that the products you receive meet your standards, every time. Our goal is to ensure you get the right materials at the right time, without complications.
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Yes, we provide free samples for testing purposes. However, customers are responsible for covering the courier charges associated with shipping the samples.
Our standard delivery time is generally between 10 to 15 days for most products. However, for specialized or customized bricks, the delivery time may extend to approximately one month. We strive to meet our customers’ timelines and will provide an estimated delivery date upon order confirmation.
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- Share a detailed production plan.
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