Microporous Board MIP-580
| Color: | Grey |
|---|---|
| Classification Temperature(℃）: | 950℃ |
| Main Composition: | SiO2, SiC |
| Typical Density(kg/cm3): | 580 |
Compression Strength (10% deformation)(MPa): | ≥0.5 |
Brief of MIP-580 Microporous Board
MIP-580 Microporous Board is a specialized insulation solution tailored for the cement industry’s kilns. Capable of withstanding high temperatures, it is commonly used in kiln linings to enhance thermal insulation efficiency. The board is encapsulated with POF film, offering additional protection from environmental factors and mechanical wear. Its microporous structure ensures excellent thermal performance, reducing energy consumption while maintaining operational stability.
MIP-580 helps optimize kiln performance by providing a balance between durability and cost-effectiveness, making it the ideal choice for cement industry applications requiring high-performance insulation.
- Technical Parameters
| Grade | Unit | MIP-950 | MIP-950 HY | MIP-800 | MIP-580 | MIP-1050 | MIP-1150 | |
| Color | Grey | Grey | Grey | Grey | White | White | ||
| Classification Temperature | ℃ | 950 | 950 | 800 | 800 | 1100 | 1200 | |
| Main Composition | SiO2 SiC | SiO2 SiC | SiO2 SiC | SiO2 SiC | SiO2 ZrSiO4 | Al2O3 | ||
| Typical Density | kg/cm3 | 280 | 280 | 280 | 580 | 280 | 450 | |
| Compression Strength (10% deformation) | MPa | ≥0.3 | ≥0.2 | ≥0.3 | ≥0.5 | ≥0.3 | ≥0.3 | |
| Shrinkage, full soak @ (°C*12h) | % | ≤2 (950) | ≤2 (950) | ≤2 (800) | ≤2 (800) | ≤2 (1000) | ≤2 (1100) | |
| Shrinkage, one side @ (°C*12h) | % | ≤0.5 (950) | ≤0.5 (950) | ≤0.5 (800) | ≤0.5 (800) | ≤0.5 (1000) | ≤0.5 (1100) | |
| Thermal Conductivity | 200℃ | W/m.K | 0.020 | 0.020 | 0.020 | 0.020 | 0.020 | |
| 400℃ | 0.024 | 0.024 | 0.024 | 0.045 | 0.026 | 0.020 | ||
| 600℃ | 0.028 | 0.028 | 0.028 | 0.058 | 0.030 | 0.035 | ||
| 800℃ | 0.031 | 0.031 | 0.031 | 0.075 | 0.042 | 0.045 | ||
| Standard Sizes | L* W: | mm | 1000*600; 600*500 | 1000*600; 600*500 | 1000*600; 600*500 | 1000*600; 600*500 | 1000*600; 600*500 | 1000*600; 600*500 |
| Thickness: | mm | 5-50mm | 5-50mm | 5-50mm | 5-50mm | 5-50mm | 5-50mm | |
| Dimension Tolerance | Length and width direction: ±3mm; Thickness direction: ±1mm | |||||||
| Covering | The available options include bare board, POF film-covered, aluminum foil cloth-covered aluminum foil-covered, fiberglass cloth-covered, and non-woven fabric-covered. | |||||||
| Remarks | • Customization of microporous boards & panels are available for dimensions up to 2800*780 mm and thicknesses from 1mm to 60 mm. • Density and technical specifications vary based on size and thickness. • Exposure to water and other liquids can permanently damage the microporous structure of the material, leading to a significant loss in its insulation capabilities. This vulnerability is a critical technical limitation to be considered in its application and handling. | |||||||
Key Features of Microporous Board
- High-Temperature Performance: Capable of stable thermal insulation up to 1000°C, offering low-density and high-efficiency insulation in extreme conditions.
- Safety and Environmental: Non-combustible, fiber-free composition guarantees safety and environmental compliance.
- Energy Efficiency: Ensures consistent product quality by minimizing energy loss and stabilizing temperatures.
- Optimized Design: The thin design maximizes space usage while improving operational efficiency.
- Durability: Excellent machinability with a design that reduces cold face temperatures and prevents hot spots, extending the life of equipment.
Application of Microporous Board
Microporous board is a high-performance thermal material created by dry pressing nanophase silica dioxide with select additives through a specialized process.
- Metallurgy: Forging furnaces; reheating furnaces; soaking pit covers; heat barriers.
- Oil and Gas: Crackers; distillation units; reformers.
- Ceramics: Kilns (roller, tunnel, shuttle); kiln cars.
- Aluminum: Pyrolysis cells; holding/melting furnaces; launders; metal transfer systems.
- Glass: Melting furnaces; regenerators; refiners; forehearth, heat treatment systems for glass.
- Steel: Ladles; tundishes; heat treatment furnaces.
- Cement: Decomposition furnaces; material ducts; cyclone tubes.
- Technology and Equipment: Temperature recorders, thermoelectric batteries; elevators.
- Home Appliances: Storage heating electric heaters; electric ceramic stoves.
- Secondary Battery: Insulation for battery cells & packs.
What makes microporous board thermal conductivity lower than still air?
Microporous boards stand out for their nanoporous design, leveraging additives to significantly inhibit heat transfer through conduction, convection, and radiation. These characteristics give them a competitive edge over traditional insulation materials like mineral wool, calcium silicate, and aerogel felts. With a thermal conductivity lower than that of static air in most temperature ranges, they offer highly efficient insulation.
Core Advantages:
- Nanoscopic Structure: Minimizes contact surface, reducing conduction.
- Nanoporous Design: Blocks internal convection by trapping gases.
- Anti-Infrared Properties: Reflects infrared radiation, particularly effective at higher temperatures.
This unique combination makes microporous materials highly efficient for thermal insulation in demanding industrial settings.
Variety of Surface Covering Options
Based on factors such as product type, operating temperatures, handling demands, and environmental conditions, microporous boards are offered with several standard covering materials. These include:
– Aluminum Foil Coating
– Aluminum Foil Fabric Coating
– Polyolefin (POF) Film Coating
– Non-woven Fabric Coating
– Fiberglass Fabric Coating
Each covering is selected to meet specific application requirements, ensuring excellent performance and durability across various industrial and operational environments.
Related Products
Firebird offers a range of products including rigid boards & panel, flex felts & blanket, custom shapes, and granules, each differing in fabrication method to cater to diverse working environments and specific application needs.
Why Choose Firebird?
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